{"id":65,"date":"2023-02-03T18:17:29","date_gmt":"2023-02-03T09:17:29","guid":{"rendered":"https:\/\/www.kuraroka.com\/?p=65"},"modified":"2024-02-16T12:16:02","modified_gmt":"2024-02-16T03:16:02","slug":"metal_sludge","status":"publish","type":"post","link":"https:\/\/www.kuraroka.com\/en\/material\/metal_sludge-html","title":{"rendered":"Metal sludge (chips, shavings) remover"},"content":{"rendered":"

Coolant filtration equipment suitable for metal sludge removal is presented here, grouped by the companies we deal with.<\/p>\n

Sun Maintenance Koki<\/h2>\n

Features of Sun Maintenance Koki's products<\/h3>\n

SMK RAPTOR<\/h4>\n

Cited from: https:\/\/www.smk-web.co.jp\/filtration-smk-raptor.html<\/p>\n

Equipped with the FWC, a filtration filter that combines the advantages of internal and external pressure filters.Highly accurate recovery of sludge in coolant fluid, both oil-based and water-soluble<\/span>The ability to do so is expected.<\/p>\n

Reference: Sun Maintenance Koki HP (https:\/\/www.smk-web.co.jp\/filtration-smk-raptor.html)<\/a><\/div>\n

SGL<\/h4>\n

Cited from: https:\/\/www.smk-web.co.jp\/filtration-sgl.html<\/p>\n

The filtration performance of SMK RAPTOR is maintained, and three types are available with different numbers of filters installed. From small to large capacities, you can choose the one that best suits your needs. The compact housing allows for relatively smooth movement and installation.<\/p>\n

Reference: Sun Maintenance Koki HP (https:\/\/www.smk-web.co.jp\/filtration-sgl.html)<\/a><\/div>\n

Basic Information on Sun Maintenance Koki<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n2-103 Torisumi, Midori-ku, Nagoya, Aichi, Japan<\/td>\n<\/tr>\n
Phone number<\/th>\n052-624-8481<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.smk-web.co.jp\/index.html<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Keiji Kosan<\/h2>\n

Features of products handled by Keiji Kosan<\/h3>\n

Lycraean N Series<\/h4>\n

Cited from: https:\/\/www.keg-keijikousan.com\/works\/metal\/series-n.php<\/p>\n

An internal pressure type filter is used. Sludge collected in the filter can be easily discharged,Filters can continue to be used after sludge is discharged, making them economical.<\/span>It is Can be installed directly on the coolant tank.<\/p>\n

Reference source: Keiji Kosan HP (https:\/\/www.keg-keijikousan.com\/works\/metal\/series-n.php)<\/a><\/div>\n

Lycraean R Series<\/h4>\n

Cited from: https:\/\/www.keg-keijikousan.com\/works\/metal\/series-r.php<\/p>\n

Coolant tank-mounted filtration system. Suitable for small to medium capacity tanks. It is equipped with casters for easy mobility and can be customized with electric valves, etc.<\/p>\n

Reference source: Keiji Kosan HP (https:\/\/www.keg-keijikousan.com\/works\/metal\/series-r.php)<\/a><\/div>\n

Basic Information on Keiji Kosan<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n7-7 Nishiura-cho, Fukakusa, Fushimi-ku, Kyoto-shi, Kyoto<\/td>\n<\/tr>\n
Phone number<\/th>\n075-643-3201<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.keg-keijikousan.com\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

JPC<\/h2>\n

Features of JPC's products<\/h3>\n

SFA\/SFAM (Drum filter)<\/h4>\n

Cited from: https:\/\/www.kk-jpc.co.jp\/product\/product001#001<\/p>\n

A magnetic plate can be incorporated to collect chips of cast iron and other magnetic materials.The filter can be freely designed from small to large capacity, and filters can be selected according to filtration accuracy and swarf shape.<\/span><\/p>\n

Reference: JPC HP (https:\/\/www.kk-jpc.co.jp\/product\/product001#001)<\/a><\/div>\n

JMM (Magnetic conveyor)<\/h4>\n

Cited from: https:\/\/www.kk-jpc.co.jp\/product\/product001#001<\/p>\n

The bottom of the conveyor is magnetic and absorbs ferrous magnetic chips for conveyance and filtration. Since the filter section is made of magnets, no filter maintenance is required.<\/p>\n

Reference: JPC HP (https:\/\/www.kk-jpc.co.jp\/product\/product001#001)<\/a><\/div>\n

Basic Information on JPC<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n53 Yayoi, Ryujin-cho, Toyota City, Aichi Prefecture, Japan<\/td>\n<\/tr>\n
Phone number<\/th>\n0565-27-2112<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.kk-jpc.co.jp\/index.html#section1<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

nifco plant<\/h2>\n

Characteristics of the products handled by Nifco Plant<\/h3>\n

Vacuum precoated filter (VP-FILTER)<\/h4>\n

Cited from: http:\/\/www.nifcoplant.co.jp\/product\/vp-filter.html<\/p>\n

A suction filtration system in which a filter is installed in the suction section of the pump.By attaching a de-liquidator, iron sludge can be re-melted and reused in an electric furnace without separation.<\/span>It is.<\/p>\n

Reference: Nifco Plant HP (http:\/\/www.nifcoplant.co.jp\/product\/vp-filter.html)<\/a><\/div>\n

NKU type magnetic filter<\/h4>\n

Cited from: http:\/\/www.nifcoplant.co.jp\/product\/nku.html<\/p>\n

A magnetic plate is installed at the bottom of the conveyor to separate sludge using magnetic force and the settling effect. Sedimented sludge at the bottom is automatically discharged by the conveyor scraper.<\/p>\n

Reference: Nifco Plant HP (http:\/\/www.nifcoplant.co.jp\/product\/nku.html)<\/a><\/div>\n

Basic Information on Nifco Plant<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n1-13-5, Kuisehonmachi, Amagasaki City, Hyogo Prefecture<\/td>\n<\/tr>\n
Phone number<\/th>\n06-6488-8082<\/td>\n<\/tr>\n
Official HP<\/th>\nhttp:\/\/www.nifcoplant.co.jp\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Taiyo Metals Co.<\/h2>\n

Features of Taiyo Metals' products<\/h3>\n

High Performance Floating Oil Recovery System \"ECOMORE<\/h4>\n

Cited from: https:\/\/taiyoukinzoku.co.jp\/ecomore<\/p>\n

Equipment capable of collecting floating oil and suspended fine sludge with high power. The triple separation tank reduces problems such as tool wear and breakdowns by removing fine sludge.Air-driven, no electricity used.<\/span><\/p>\n

Reference source: Taiyo Metals HP (https:\/\/taiyoukinzoku.co.jp\/ecomore)<\/a><\/div>\n

Basic Information on Taiyo Metals<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n125-1 Ozeki, Tsubame City, Niigata Prefecture<\/td>\n<\/tr>\n
Phone number<\/th>\n0256-62-3188<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/taiyoukinzoku.co.jp\/ecomore<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Tsubakimoto Chain<\/h2>\n

Features of products handled by Tsubakimoto Chain<\/h3>\n

CLEANSWEEP-G2<\/h4>\n

Cited from: https:\/\/www.tsubakimoto.jp\/materials-handling\/scrap-coolant-handling\/cooling-system\/cooling-separator\/cleansweep-g2\/<\/p>\n

Based on the MT10 standard hinged belt conveyor, the MT10 is equipped with a coolant separator and inner handling system G.Automatic cleaning function with separator reduces maintenance frequency in the tank while keeping costs low.<\/span><\/p>\n

Reference: Tsubakimoto Chain HP (https:\/\/www.tsubakimoto.jp\/materials-handling\/scrap-coolant-handling\/cooling-system\/cooling-separator\/cleansweep-g2\/)<\/a><\/div>\n

ConSep 2000II<\/h4>\n

Cited from: https:\/\/www.tsubakimoto.jp\/materials-handling\/scrap-coolant-handling\/cooling-system\/cooling-separator\/consep-2000ii\/<\/p>\n

Equipped with a filter reverse cleaning mechanism and a chip discharge function. The structure reduces the amount of coolant carried out, thus reducing costs and environmental impact both inside and outside the plant.<\/p>\n

Reference: Tsubakimoto Chain HP (https:\/\/www.tsubakimoto.jp\/materials-handling\/scrap-coolant-handling\/cooling-system\/cooling-separator\/consep-2000ii\/)<\/a><\/div>\n

Basic Information on Tsubakimoto Chain<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n3-3-3 Nakanoshima, Kita-ku, Osaka-shi, Osaka<\/td>\n<\/tr>\n
Phone number<\/th>\n0748-67-1335<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.tsubakimoto.jp\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Sumitomo Heavy Industries Finetech, Ltd.<\/h2>\n

Features of the products handled by Sumitomo Heavy Industries Finetech<\/h3>\n

Fine Mag UK<\/h4>\n

Cited from: https:\/\/www.shi-ftec.co.jp\/products\/finemag_uk<\/p>\n

Fine Mag UK uses a magnetic drum with a surface magnetic force of 9000 gauss,Excellent recovery of fine magnetic metal sludge<\/span>This is a product that can be used to In addition to continuously collecting sludge without stopping production equipment, the magnetic sludge adsorbed on the magnetic drum can be dehydrated by rubber rollers and discharged into a sludge box. Since there are no parts to be replaced periodically, the cost of consumable parts and the labor to replace them can be reduced.<\/p>\n

Basic Information on Sumitomo Heavy Industries Finetech, Ltd.<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n8230 Otsushima, Tamashima, Kurashiki City, Okayama Prefecture<\/td>\n<\/tr>\n
Phone number<\/th>\n086-525-6281<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.shi-ftec.co.jp\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

What is metal sludge?<\/h2>\n

Metal sludge refers to surplus materials such as metal powder and rust that are always generated when machines and other equipment are in operation in manufacturing and production processes at production plants and factories. Since metal sludge increases rapidly during the operation of machinery, it must be treated appropriately.<\/p>\n

Problems with metal sludge<\/h2>\n

Rust is a problem that needs to be taken care of during workpiece processing at metal processing sites. Rust can occur even on aluminum and stainless steel, which are not normally rust-prone materials, and is caused by the fine sludge produced when rust-prone iron is processed.<\/p>\n

Iron fine sludge that stays in the coolant tank mixes with the coolant solution and circulates, adhering to other materials and possibly causing rust and aluminum rust. Therefore, caution is required at sites where multiple materials are processed by a single machine.<\/p>\n

Rust can also be caused by coolant that is not properly managed. Coolant that is not properly managed can deteriorate over time, and as corrosion progresses, the increased bacteria can eat away the active ingredients that have rust-preventing properties. When this happens, the rust-preventive performance is reduced and the workpiece becomes more susceptible to rusting.<\/p>\n

In addition, as coolant fluid deteriorates, the normally alkaline pH tends to become acidic, making metals susceptible to rust.<\/p>","protected":false},"excerpt":{"rendered":"

\u91d1\u5c5e\u30b9\u30e9\u30c3\u30b8\u306e\u9664\u53bb\u306b\u9069\u3057\u305f\u30af\u30fc\u30e9\u30f3\u30c8\u308d\u904e\u88c5\u7f6e\u3092\u3001\u53d6\u308a\u6271\u3063\u3066\u3044\u308b\u4f01\u696d\u3054\u3068\u306b\u307e\u3068\u3081\u3066\u3054\u7d39\u4ecb\u3057\u3066\u3044\u307e\u3059\u3002 \u30b5\u30f3\u30e1\u30f3\u30c6\u30ca\u30f3\u30b9\u5de5\u6a5f \u30b5\u30f3\u30e1\u30f3\u30c6\u30ca\u30f3\u30b9\u5de5\u6a5f\u304c\u6271\u3063\u3066\u3044\u308b\u88fd\u54c1\u306e\u7279\u5fb4 SMK RAPTOR \u5f15\u7528\u5143\uff1ahttps:\/\/www. […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[6],"tags":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/posts\/65"}],"collection":[{"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/comments?post=65"}],"version-history":[{"count":5,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/posts\/65\/revisions"}],"predecessor-version":[{"id":1463,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/posts\/65\/revisions\/1463"}],"wp:attachment":[{"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/media?parent=65"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/categories?post=65"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/tags?post=65"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}