{"id":28,"date":"2023-02-03T16:41:07","date_gmt":"2023-02-03T07:41:07","guid":{"rendered":"http:\/\/localhost:9080\/?p=28"},"modified":"2024-02-16T12:39:15","modified_gmt":"2024-02-16T03:39:15","slug":"cutting","status":"publish","type":"post","link":"https:\/\/www.kuraroka.com\/en\/material\/cutting-html","title":{"rendered":"Cutting sludge (chips and shavings) remover"},"content":{"rendered":"

Information on coolant filtration systems that can collect and remove cutting sludge generated during cutting operations.<\/p>\n

Sun Maintenance Koki<\/h2>\n

Features of Sun Maintenance Koki's products<\/h3>\n

SMK RAPTOR<\/h4>\n

Cited from: https:\/\/www.smk-web.co.jp\/filtration-smk-raptor.html<\/p>\n

Filtration system with W-coupler type filter that incorporates the advantages of internal and external pressure type filters.Filtering fine sludge not only improves processing accuracy and extends the life of processing equipment, but also helps reduce costs and environmental impact.<\/span>For liquids, both oil-based and water-soluble.<\/p>\n

Reference: Sun Maintenance Koki HP (https:\/\/www.smk-web.co.jp\/filtration-smk-raptor.html)<\/a><\/div>\n

SGL<\/h4>\n

Cited from: https:\/\/www.smk-web.co.jp\/filtration-sgl.html<\/p>\n

While inheriting the filtration technology of the flagship model \"SMK RAPTOR,\" three variations are available with different numbers of filters installed. The appropriate filtration device can be selected according to the operating environment and processing equipment.<\/p>\n

Reference: Sun Maintenance Koki HP (https:\/\/www.smk-web.co.jp\/filtration-sgl.html)<\/a><\/div>\n

Basic Information on Sun Maintenance Koki<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n2-103 Torisumi, Midori-ku, Nagoya, Aichi, Japan<\/td>\n<\/tr>\n
Phone number<\/th>\n052-624-8481<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.smk-web.co.jp\/index.html<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Hakusan (Thailand)<\/h2>\n

Features of Hakusan (Thailand)<\/h3>\n

Chip conveyor \/ Coolant tank<\/h4>\n

Cited from: https:\/\/www.smri.asia\/jp\/hakusan\/products\/2787\/<\/p>\n

All-in-one unit equipped with FILSTAR, a filtration device using centrifugal separation.It has a filter-less construction, so sludge collected in the drain cup can simply be discarded.<\/span>It is expected to reduce the time and cost of filter replacement.<\/p>\n

Reference: Hakusan (Thailand) HP (https:\/\/www.smri.asia\/jp\/hakusan\/products\/2787\/)<\/a><\/div>\n

Magnetic separator<\/h4>\n

Cited from: https:\/\/www.smri.asia\/jp\/hakusan\/products\/1941\/<\/p>\n

Equipment with enhanced sludge collection power through the use of a unique magnet arrangement. A thin layer of coolant liquid is poured over the surface of the magnets, and the magnetic force adsorbs chips. Chips are then removed with a scraper.<\/p>\n

Reference: Hakusan (Thailand) HP (https:\/\/www.smri.asia\/jp\/hakusan\/products\/1941\/)<\/a><\/div>\n

Basic Information on Hakusan (Thailand)<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n4-10 Asahigaoka, Hakusan City, Ishikawa, Japan<\/td>\n<\/tr>\n
Phone number<\/th>\n076-275-6631<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.smri.asia\/jp\/hakusan\/products\/1941\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Taiho Sangyo<\/h2>\n

Features of the products handled by Taiho Sangyo<\/h3>\n

MAGZET<\/h4>\n

Cited from: http:\/\/www.taihosangyo.com\/magzet.html<\/p>\n

This filtration system can be used for any machine tool that circulates coolant fluid, regardless of the nature of the fluid.Improves coolant cleanliness by separating impurities such as chips and sludge.<\/span>It keeps the machine tools as well as the environment friendly.<\/p>\n

Reference: Daiho Sangyo HP (http:\/\/www.taihosangyo.com\/magzet.html)<\/a><\/div>\n

Basic Information on Taiho Sangyo<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n8-24 Tetori, Kaminagayama-cho, Toyokawa-shi, Aichi, Japan<\/td>\n<\/tr>\n
Phone number<\/th>\n0533-93-5311<\/td>\n<\/tr>\n
Official HP<\/th>\nhttp:\/\/www.taihosangyo.com\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Chubu Clean<\/h2>\n

Features of Chubu Clean's products<\/h3>\n

High-precision backwash filtration system<\/h4>\n

Cited from: http:\/\/chubu-cl.com\/products\/filtration-of-oil\/<\/p>\n

This equipment enables two functions in one unit: filtration and recovery of floating oil.The filter media is made of ceramic for highly accurate filtration.<\/span>For maintenance, backwashing with air is possible. This reduces the time and effort required for filter replacement.<\/p>\n

Reference source: Chubu Clean HP (http:\/\/chubu-cl.com\/products\/filtration-of-oil\/)<\/a><\/div>\n

Sludge collector Sper-Clean-Mate<\/h4>\n

Cited from: http:\/\/chubu-cl.com\/products\/sludge\/<\/p>\n

A recovery unit that removes only sludge accumulated in the coolant tank of machine tools. Sludge, iron and aluminum chips, and other accumulated foreign matter can be removed without draining the coolant liquid.<\/p>\n

Reference source: Chubu Clean HP (http:\/\/chubu-cl.com\/products\/sludge\/)<\/a><\/div>\n

Basic Information on Chubu Clean<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n518 Zaihara, Hiromi, Kani-shi, Gifu<\/td>\n<\/tr>\n
Phone number<\/th>\n0574-63-1221<\/td>\n<\/tr>\n
Official HP<\/th>\nhttp:\/\/chubu-cl.com\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Taiyo Metals Co.<\/h2>\n

Features of Taiyo Metals' products<\/h3>\n

High Performance Floating Oil Recovery System \"ECOMORE<\/h4>\n

Cited from: https:\/\/taiyoukinzoku.co.jp\/ecomore<\/p>\n

The suction section, which employs horizontal holding and liquid level tracking, efficiently collects floating sludge and oil.Reduces problems such as machine tool breakdowns, filter clogging, and tool wear by removing foreign matter.<\/span>.<\/p>\n

Reference source: Taiyo Metals HP (https:\/\/taiyoukinzoku.co.jp\/ecomore)<\/a><\/div>\n

Basic Information on Taiyo Metals<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n125-1 Ozeki, Tsubame City, Niigata Prefecture<\/td>\n<\/tr>\n
Phone number<\/th>\n0256-62-3188<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/taiyoukinzoku.co.jp\/ecomore<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

republican<\/h2>\n

Features of Kyowa's products<\/h3>\n

FILSTAR<\/h4>\n

\u5f15\u7528\u5143\uff1ahttps:\/\/kyowa-ctc.co.jp\/technical_info\/%E3%83%95%E3%82%A3%E3%83%AB%E3%82%BF%E3%83%BC%E4%B8%8D%E8%A6%81%E6%BF%BE%E9%81%8E%E3%82%B7%E3%82%B9%E3%83%86%E3%83%A0\/<\/p>\n

Maximum filtration accuracy of 98%, capable of separating and collecting fine particles from 10\u03bcm to 2mm or smaller. The simple structure does not block the flow path, eliminating clogging and facilitating maintenance.Elementless and generates no industrial waste, eliminating the need for replacement work.<\/span><\/p>\n

Reference: KYOWA HP \uff08https:\/\/kyowa-ctc.co.jp\/technical_info\/%E3%83%95%E3%82%A3%E3%83%AB%E3%82%BF%E3%83%BC%E4%B8%8D%E8%A6%81%E6%BF%BE%E9%81%8E%E3%82%B7%E3%82%B9%E3%83%86%E3%83%A0\/\uff09<\/a><\/div>\n

Basic Information on Kyowa<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n8 Kichijoin Ikeda-cho, Minami-ku, Kyoto-shi, Kyoto<\/td>\n<\/tr>\n
Phone number<\/th>\n075-681-2506<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/kyowa-ctc.co.jp\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

TEIKEN<\/h2>\n

Features of the products that TEIKEN handles<\/h3>\n

Filtration Equipment\/Filters<\/h4>\n

Cited from: https:\/\/www.teiken-corporation.com\/products\/grinding_related\/filter.html<\/p>\n

We handle filtration equipment and filters suitable for filtration of fine sludge.<\/span>Although details are not listed on the official website, we can confirm that the company handles Filtration Equipment Type I, Magnet Separator Standard Type, and Magnet Separator Strong Magnet Type.<\/p>\n

Reference: TEIKEN HP (https:\/\/www.teiken-corporation.com\/products\/grinding_related\/filter.html)<\/a><\/div>\n

Basic Information on Teiken<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n2-17-13 Takanawa, Minato-ku, Tokyo<\/td>\n<\/tr>\n
Phone number<\/th>\n03-3441-6171<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.teiken-corporation.com\/index.html<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

skilled artisan<\/h2>\n

Characteristics of products handled by Junkosho<\/h3>\n

Taro Jun<\/h4>\n

Cited from: https:\/\/www.junshow.net\/product\/roka.html<\/p>\n

Juntaro is a bypass circulation filtration system that removes sludge from coolant using a dedicated bag filter.Capable of removing sludge from grinding wheel shavings and nonferrous materials such as aluminum and stainless steel, which are difficult to collect with magnetic separators.<\/span>Since the only consumable is the filter, running costs can be kept low.<\/p>\n

Basic information about Junko<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n2249 Saedo-cho, Tsuzuki-ku, Yokohama City, Kanagawa Prefecture<\/td>\n<\/tr>\n
Phone number<\/th>\n045-942-4100<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.junshow.net\/index.html<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Western Commerce and Industry<\/h2>\n

Features of products handled by Seibu Shoko<\/h3>\n

Precoated filter<\/h4>\n

Cited from: https:\/\/seibushoko.com\/products\/coolant_filtration_system\/<\/p>\n

The precoat filter is a coolant filtration system that can be used for cutting and other machining operations such as milling, burnishing drilling, and EDM.Nominal filtration accuracy is 100\u00b5 to 5\u00b5.<\/span>Flow rates are 30 to 30,000 liters\/min. or higher.<\/p>\n

Basic Information on Seibu Shoko<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n116-702 Higashimachi, Chuo-ku, Kobe-shi, Hyogo<\/td>\n<\/tr>\n
Phone number<\/th>\n078-335-7573<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/seibushoko.com\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Sumitomo Heavy Industries Finetech, Ltd.<\/h2>\n

Features of the products handled by Sumitomo Heavy Industries Finetech<\/h3>\n

Magnetic Roller Conveyor RM-A<\/h4>\n

Cited from: https:\/\/www.shi-ftec.co.jp\/products\/magnetrollerconveyor<\/p>\n

Stainless steel rollers with built-in magnets rotate in the same direction respectively,Equipment that can efficiently transport and discharge magnetic sludge in cutting oil<\/span>It is It features a guide plate system to reduce the amount of oil taken out. It can be used for both wet and dry type.<\/p>\n

Basic Information on Sumitomo Heavy Industries Finetech, Ltd.<\/h3>\n\n\n\n\n\n
Head office location<\/th>\n8230 Otsushima, Tamashima, Kurashiki City, Okayama Prefecture<\/td>\n<\/tr>\n
Phone number<\/th>\n086-525-6281<\/td>\n<\/tr>\n
Official HP<\/th>\nhttps:\/\/www.shi-ftec.co.jp\/<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

What is cutting sludge?<\/h2>\n

Cutting sludge refers to fine chips generated by machine tools used in cutting processes. Incidentally, cutting is a metalworking process in which machine tools are used to cut and shave materials to remove unnecessary parts and create the ideal shape and size for the intended use. Cutting sludge is continuously generated while the machine tool is in operation, and if the increased amount of cutting sludge is not collected, it can cause a variety of problems.<\/p>\n

Problems caused by cutting sludge<\/h3>\n

If cutting sludge is not collected, the sludge mixed with the coolant fluid can scrape and wear tools during machining. Also, if the coolant pump sucks in sludge and clogs the filter, the coolant fluid usage will decrease and the coolant pump will not be able to provide the cooling and lubrication effects it should. This will increase the load on the cutting tools and make them more susceptible to wear.<\/p>\n

Since coolant quality greatly affects the life of cutting tools, it is important to remove contaminated sludge as quickly as possible to stabilize coolant quality. If the quality of coolant fluid is stabilized, the original cooling and lubricating effects can be achieved, leading to reduced or improved cutting tool wear.<\/p>","protected":false},"excerpt":{"rendered":"

Information on coolant filtration equipment capable of collecting and removing cutting sludge generated during cutting operations. Sun Maintenance Koki Sun Maintenance Koki offers the following product features SMK RAPTOR Quote: https:\/\/www.smk [...].<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[6],"tags":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/posts\/28"}],"collection":[{"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/comments?post=28"}],"version-history":[{"count":5,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/posts\/28\/revisions"}],"predecessor-version":[{"id":1467,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/posts\/28\/revisions\/1467"}],"wp:attachment":[{"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/media?parent=28"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/categories?post=28"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.kuraroka.com\/en\/wp-json\/wp\/v2\/tags?post=28"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}